Intelligent Safety Management Solution for
Power Distribution Systems in Metallurgical Enterprises

A Domestic Independent Brand: One-Stop Solution from PCC to MCC Safeguarding the Metallurgical Power Lifeline

Intelligent Early Warning, Protecting Lives

The continuous production, high-temperature heavy loads, and complex operating conditions of metallurgical enterprises make the power system the lifeline. Reliability relies on intelligent early warning, and rapid repair depends on precise diagnostic

Industry Challenge 01

Carbon Tariff and Net-Zero Transition Pressure

The EU CBAM, effective in 2026, applies default values 60%–100% higher than actual Chinese emissions, with annual price increases (reaching 130% by 2028). Metallurgical enterprises lack precise carbon metering and green power consumption methods, risking uncontrolled carbon costs.
Industry Challenge 02

MCC Circuits Become Quality "Black Boxes"

In hot rolling and continuous casting scenarios, 80% of MCC circuits drive motor loads, but traditional solutions cannot monitor motor health. Frequent faults such as turn-to-turn short circuits, wear, and load surges directly impact billet quality, yet intelligent diagnostic tools are absent.
Industry Challenge 03

Frequent Equipment Failure Due to Harsh Conditions

In environments with high temperature, humidity, dust, salt spray, and strong electromagnetic interference (e.g., harmonics from electric arc furnaces and rolling mills), traditional circuit breakers and contactors suffer rapid contact oxidation and shortened lifespan, leading to frequent unplanned downtime and high maintenance costs.
Industry Challenge 04

High Cost and Difficulty in Retrofitting Large Load Systems

Metallurgical enterprises extensively use original 0.4kV systems (with obsolete frame circuit breakers now discontinued). Retrofitting requires prolonged power outages and major busbar modifications, making in-situ replacement and intelligent upgrades difficult.

Scenario-Based Solutions

Discover how we help industry leaders embrace digitalization and accelerate technology-driven innovation.

iPCC Smart Power Distribution Retrofit (New/Retrofit of Medium & Low Voltage Power Distribution Rooms)
- Technical Highlights
  
  NEA Original Smart Digital Cabinet: 100kA/1s Arc Withstand (2.8x Standard Cabinet), Anti-Magnetic Eddy Current Structure, Seismic Grade 9, 5000m High Altitude, Salt Spray/EMC Certified
  PX Power Distribution Expert System: Single-Line Diagram Auto-Configuration, Energy Flow Diagram, Health Diagnosis, Fault Location, Alarm List, One-Click Meter Reading
  Smart IoT Circuit Breaker: Real-Time Monitoring of Voltage, Current, Harmonics, Temperature, Millisecond Fault Recording, Remaining Life Prediction
  PIN-to-PIN Drop-In Replacement (for Discontinued Frames): Custom Integrated Copper Busbar, Retrofit Completed in 1.5~3 Hours, Digital Communication Enabled Same Day
- Core Values
  
  Transparent Power Distribution System, 50% Improvement in O&M Efficiency
  60% Reduction in Unplanned Downtime, 80% Reduction in Fault Troubleshooting Time
  Retrofit Without Production Shutdown, Minimal or No Busbar Modification
iMCC Intelligent Motor Control Solution
- Technical Highlights
  
  Wide-Frequency Smart Circuit Breaker: Adapts to low-frequency scenarios, solving the protection failure issue of standard molded case circuit breakers at the inverter output.
  Fault Diagnosis: Identifies turn-to-turn short circuits, wear, and load impacts based on time-domain and frequency-domain characteristics.
  Predictive Maintenance Closed Loop: Condition Monitoring → Anomaly Warning → Fault Diagnosis → Maintenance Decision → Spare Parts Optimization.
- Core Values
  
  Eliminating the motor drive as a quality "black box" to enhance billet quality.
  Reducing MCC circuit unplanned downtime to ensure continuous production lines.
Zero Carbon & Carbon Footprint Management (CBAM Compliance)
- Technical Highlights
  
  Full-Load Carbon Metering: Smart meters + carbon emission factor database automatically calculate circuit-level carbon emissions, supporting green energy traceability.
  CBAM Report Output: Provides actual emission data, avoiding 70%~100% excess carbon costs based on EU default values.
  Microgrid/Virtual Power Plant Support: Green energy consumption, demand management, and load forecasting.
- Core Value
  
  For an enterprise exporting 100,000 tons of aluminum annually, annual carbon costs can be reduced by 130 to 180 million RMB.
  Meets domestic and international decarbonization targets and CBAM compliance requirements.